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shearing machine

 

In the fast-paced and demanding steel rolling mill industry, maintaining the efficiency of your machinery is paramount. Among the critical components of this industry are shearing machines. These machines play a pivotal role in ensuring the quality and precision of steel products. 

To keep your rolling mill operations running smoothly and efficiently, it’s imperative to maintain your shearing machines effectively. This guide delves into the importance of these machines and essential precautions when operating them and provides step-by-step instructions on maintaining them for optimal performance.       

Why Is A Shearing Machine So Important in the Rolling Mill Industry?  

Precision Cutting

Shearing machines are integral to the steel rolling mill industry due to their unparalleled precision in cutting steel products. In an industry where the quality of the final product is essential, the ability to make clean, precise cuts is indispensable. These machines excel in providing accurate cuts, ensuring that the steel products meet the required specifications.  

Enhancing Productivity

Efficiency is the linchpin of any steel rolling mill. Shearing machines significantly enhance productivity by cutting steel at predetermined lengths swiftly and accurately. This saves time and reduces material wastage, making your operations more cost-effective.

Safety and Operator Convenience

Shearing machines come equipped with safety features that protect operators from potential hazards. These features often include safety covers, emergency stop buttons, and other safety mechanisms. Moreover, modern machines boast user-friendly interfaces, making them easier for operators to control and monitor, further enhancing safety. The semiotics design of our machinery intuitively induce safety.

Reducing Downtime

Regular maintenance of shearing machines can prevent unexpected breakdowns and downtime, ensuring that your rolling mill operates seamlessly. By following the right maintenance procedures, you can extend the lifespan of your machines and maximize their efficiency, effectively minimizing costly interruptions.

Precautions When Operating a Shearing Machine

Before delving into the maintenance aspect, it’s crucial to highlight some essential precautions that should be taken when operating a shearing machine to ensure the safety of your workforce and the longevity of your equipment.

Check All Coverings and Safety Features Regularly

The cornerstone of safety in shearing machine operation lies in regular inspections of safety covers, emergency stop buttons, and other safety features. Any damaged or malfunctioning safety components should be repaired or replaced immediately. Failure to do so can pose significant risks to operators and lead to accidents that can be both harmful and costly.

Wear Suitable Clothes

Operators should always wear appropriate protective gear when working with these machines. This includes safety glasses, gloves, and protective clothing to shield against potential flying debris or splinters. Ensuring operators are well-equipped with safety gear is a fundamental step in preventing accidents and maintaining a secure working environment.

Use Bright Lighting

A well-lit workspace is not just a matter of convenience. It’s a safety imperative when operating a shearing machine. Proper lighting ensures operators can see the cutting area clearly and identify potential issues. Adequate lighting is crucial for safety and achieving precise cuts, as it allows operators to work with confidence and accuracy. 

Conduct Routine Machine Inspections

Frequent inspections of your shearing machine are key to identifying and addressing any maintenance issues before they escalate. These assessments should be thorough, covering the condition of blades, hydraulics, electrical systems, and any other critical components. Regular maintenance checks help prolong the life of the machine and prevent costly breakdowns, ultimately leading to a more efficient operation.

Steps to Maintain Your Shearing Machine Effectively

1. Lubrication

Proper lubrication is the lifeblood of your shearing machine. It prevents excessive friction, wear, and tear on moving parts. Regularly inspect and lubricate the bearings, gears, and other critical components according to the manufacturer’s recommendations. Using the correct type and amount of lubricant is crucial for optimal performance, as insufficient lubrication can result in premature wear and decreased efficiency.

2. Blade Maintenance

Blades are the heart of a shearing machine, and their condition directly affects the quality of the cuts. Periodically inspect the blades for wear, nicks, or damage. If you notice any issues, sharpen or replace the blades promptly. Dull or damaged blades not only compromise the quality of cuts but also put extra strain on the machine, potentially leading to more significant problems.

3. Hydraulic System

The hydraulic system is the powerhouse of these machines. Check the hydraulic fluid levels regularly and top up as needed. Inspect hydraulic hoses and connections for leaks and wear. Any signs of system issues should be addressed promptly to prevent performance degradation and maintain the reliability of your machine.

4. Electrical Systems

Ensure that all electrical components, including wiring, switches, and control panels, are in good working condition. Loose or damaged electrical connections can lead to operational disruptions and pose safety risks. Regularly inspect and maintain the electrical systems to keep your machine running smoothly. This includes checking for signs of wear, corrosion, or loose connections.       

5. Cleanliness

A clean machine is a happy machine, and cleanliness is crucial to maintaining your shearing machine‘s efficiency. Regularly clean the entire machine, removing dust, debris, and metal shavings that can accumulate in and around the cutting area. This improves performance, reduces the risk of fire hazards, and ensures a safer working environment.

6. Alignment

Proper alignment is critical for achieving precise cuts consistently. Periodically check and adjust the blade alignment to meet the required specifications. Misaligned blades can result in uneven cuts and may cause premature wear of the machine. Regular alignment checks are essential for maintaining the quality and accuracy of your steel products.

7. Operator Training

Investing in training programs for your machine operators is an investment in safety and efficiency. Well-trained operators are more likely to identify early signs of issues and operate the machine efficiently. They can also contribute to the overall safety of the workspace by understanding how to respond to potential emergencies and operate the equipment safely.

8. Record Keeping

Maintain comprehensive records of all maintenance activities, inspections, and repairs performed on your shearing machine. This documentation is a valuable resource for tracking the machine’s history, identifying recurring issues, and effectively scheduling preventive maintenance. A well-organized record-keeping system helps ensure that no critical maintenance tasks are overlooked.

9. Preventive Maintenance Schedule

Developing a preventive maintenance schedule tailored to your specific shearing machine model and usage is essential. Regularly consult the manufacturer’s recommendations for maintenance intervals and follow them diligently. This helps address potential problems before they become major issues, saving you time, money, and headaches in the long run.

10. Professional Servicing

In addition to routine maintenance tasks, consider scheduling professional servicing and inspections by certified technicians. Their expertise can uncover hidden issues and ensure your shearing machine operates efficiently. Professional servicing is an investment that pays dividends in the form of prolonged machine life and minimize downtime.

We Manufacture Different Types of Quality Shearing Machines 

Flying Dividing Shear

Key Features:

  • Designed for continuous cutting of hot and cold steel materials
  • High-speed cutting for increased productivity
  • Precision control for clean and accurate cuts
  • Built-in safety features to protect operators and equipment

The flying dividing shear is an ideal choice for steel rolling mills that demand speed, precision, and reliability in their cutting processes. It ensures seamless material flow and precise cuts, enhancing overall productivity.

Continuous Shear

Key Features:

  • Continuous cutting for non-stop production
  • Suitable for a wide range of steel products
  • Robust construction for durability
  • Low maintenance requirements

Continuous shears are the workhorses of steel rolling mills designed to handle high-volume production without interruption. These machines are built to withstand the rigours of continuous operation, making them a dependable choice for steel manufacturers.

End-Cutting Crop and Cobble Shear

Key Features:

  • Designed for cropping the ends of steel bars and eliminating cobbles
  • Ensures clean and uniform cuts
  • Reduces material waste
  • Enhances the quality of finished products

The end-cutting crop and cobble shear are crucial in improving the quality of your steel products. By eliminating irregularities and ensuring clean cuts, this shear contributes to the overall efficiency of your rolling mill.

Cold Shear

Key Features:

  • Specifically designed for cutting cold steel
  • Ensures precise cutting without compromising material integrity
  • High durability and low maintenance
  • Safety features for operator protection

Cold shears are indispensable when it comes to cutting cold steel materials. They are designed to maintain the integrity of the material while delivering clean and accurate cuts, making them an essential addition to your rolling mill.

Rotary Shear

Key Features:

  • Ideal for cutting steel coils and sheets
  • High-speed cutting capability
  • Versatile and suitable for various steel products
  • Enhanced safety features for operator well-being

Rotary shears are the go-to choice for efficiently cutting steel coils and sheets. Their versatility and high-speed cutting capabilities make them valuable assets in steel rolling mill operations.

Emergency Shears

Key Features:

  • Designed for immediate response in case of emergencies
  • Equipped with rapid shut-off mechanisms
  • Ensures operator safety during critical situations
  • Robust construction for reliability

Safety is a top priority in any steel rolling mill. Emergency shears are specially designed to respond swiftly in critical situations, providing operators with the means to shut down machinery safely, thereby preventing accidents and minimising risks.

Crank Shears

Key Features:

  • Manual shearing for precise control
  • Suitable for various steel products
  • Robust construction for durability
  • Easy to operate and maintain

Crank shears offer operators precise control over the cutting process. Their manual operation ensures that cuts are made precisely where needed, making them a valuable addition to steel rolling mills that require precision.

Hydraulic Shear

Key Features:

  • Powered by hydraulics for consistent force and accuracy
  • Suitable for a wide range of steel materials
  • Enhanced safety features
  • Low maintenance requirements

Hydraulic shears are known for their consistent cutting force and accuracy. They are versatile and can handle various steel materials, making them an excellent choice for steel rolling mills aiming for efficiency and quality.

Hydraulic Cold Shear

Key Features:

  • Specifically designed for cutting cold steel
  • Hydraulic power for precise and reliable cutting
  • Enhanced safety features for operator protection
  • Minimal maintenance requirements

Hydraulic cold shears are tailored for cutting cold steel materials while maintaining precision and operator safety. Their hydraulic power ensures consistent and reliable cutting performance.

Trust the Expertise of The Steefo Group 

At The Steefo Group, we understand that each steel rolling mill has unique requirements. That’s why we offer a comprehensive range of shearing machines to cater to your specific needs. Our machines are designed with precision, durability, and safety, ensuring that your steel rolling mill operates efficiently and delivers high-quality products consistently.

Whether you need the speed and precision of a flying dividing shear, the continuous reliability of a continuous shear, or the precision cutting of a hydraulic shear, we have the right shearing machine for you. 

Trust Steefo to be your partner in achieving excellence in steel rolling mill operations. We offer complete rolling mill solutions to cater for your needs. Contact us at +91 98240 76873 or +91 87589 98607 for a free consultation. Alternatively, you can email us at marketing@thesteefogroup.com for any inquiries. We will be happy to assist you. 

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The Steefo Group - Rolling Mill Solutions

 

When we talk about reliable experts in steel forming, the only name that comes to the forefront is The Steefo Group. Our reputation stems from the word steel forming. Our origins are rooted in excellence and superior production, both in national and international export markets. 

The Origins of The Steefo Group 

The Steefo Group has humble beginnings; we started our journey four decades ago in 1976.  With Mr K.K Agarwal laying the foundation of the  Steefo Industries in 1976, starting our first order in 1979 to achieving our first export order in 1991, we have always had an upwards trajectory. The only goal that we had in mind was to provide precision in design and manufacturing and produce superior quality products and turnkey solutions that fit our clients’ expectations and standards. 

We aimed to become the one-stop shop for all steel rolling and melting industries. We have expanded our services and products since 1976, and now we have a group of expert engineers catering to numerous sections of this ever-demanding industry.

The Steefo Group Quality

One thing that we have pledged to maintain and have never compromised on is quality. The name of The Steefo Group is recognised worldwide today because we are consistent in provisioning high-quality products. We hold ourselves to the strictest standard and norms possible to ensure that only products of the highest grade products to our clients. 

We have a dedicated quality assurance team that performs quality checks and rigorous testing from raw materials to the finished products. This is done to ensure that we stay true to the promise of being your reliable steel forming partners. We take a quality-based approach to quality commitment.  

Our Commitment To Innovation 

From its very inception, Steefo has been dedicated to growth and innovation.  We believe that innovation can transform change into new beginnings and fruitful opportunities. Innovation is more than just developing new products but rather producing cohesive design and technology that comply with the constant evolution. Our team of dedicated and experienced design engineers have the vision and talent to delve into undiscovered and uncertain aspects of the world of steel forming to discover and develop new processes, systems, and management methods to positively impact the growth, productivity, and profitability of our clients. 

When you partner with us, you invest in premium grade products and are consistently provided with a workforce that offers the skill to produce the best output in the competitive steel forming market. 

Research and Development

The Steefo Group is known worldwide because of our drive toward developing and improving our R&D and design capabilities. We invest our resources in technical improvements because we know that only development in the field of technology guarantees consistent improvement in our manufacturing speed and product quality. Only the most advanced technology can cater to and match the demands of our varied clients. We utilise software such as CAD and Kissoft and more to procure future-ready equipment that complies with industry 4.0. 

How Has The Steefo Group Solutions Transformed the Steel Rolling Industry?

The Steefo Industry has become synonymous with innovative and unique turnkey solutions that transform rolling mill solutions worldwide. From concept to commissioning of rolling mills and integrated steel plant, we have complete expertise in all aspects of the field. Multiple turnkey projects are supplied with plant equipment and execution, including erection and commissioning to obtain the maximum desired production value. 

1. TMT Bar Rolling Mill 

Steefo Group - TMT bar rolling mill

For The Steefo Group, TMT bar rolling mills have been ingrained in our DNA. Being your one-stop-shop for all your rolling mill solutions, we ensure that we provide our clients with innovative and modern designs in our turnkey solutions. Our expert engineers can handle these projects from concept to commissioning. We constantly customize our products according to the demands and needs of our clients and have production capabilities ranging from 80 TPH to 100 TPH. We ensure that productivity is boosted and ensure faster ROI.

2. Structural Rolling Mill 

The production process in the rolling mill

The Steefo Group is a front runner amongst companies known to produce end-to-end solutions for structural rolling mills. We guarantee that our structural rolling mills have the most incredible performance capacity and shortest downtimes.

3. Wire Rod Mill

Wire rod mill solutions

We have mastered wire rod mills over four decades and have become a trusted name in this industry when it comes to the production of wire rod mills. From cost-effectiveness to flexibility, the growing demand for wire rods is being matched by our support in creating impeccable wire rod mills to allow large production capacities. The Steefo Group creates wire rod mills that are not only high speed but are also capable of rolling themselves into the smaller dimension to increase production rates. 

The Services of The Steefo Group That Sets Them Apart

For anything related to steel, you can trust The Steefo Group. From process analysis to optimization and up-gradation, our skilled engineers are here to help you from start to finish. Our end goal is to drive our clients towards success and profitability. 

1. Product Design and Engineering

As your reliable steel-forming partner, you can trust us as we are equipped with worldwide experience in implementing turnkey solutions. Our technical departments come together to customise the project to your exact requirements. From individual to products to complete solutions, we provide it with all to ensure that our clients do not face any disadvantage in any step of the process. 

2. Spares and Consumables 

We have provided superior customer support and client satisfaction throughout the project lifecycle. We understand how demanding the process is, and that is why we are there every step of the way. We are not only involved in turnkey projects; we also offer spare parts and consumable products to our customers to ensure prolonged service and consistent performance and endurance. 

3. Technical Support and Repairs

The Steefo Group always ensures that the steel plants are always equipped with advanced technology to maintain and raise the bar in terms of quality and production. Our team of engineers works closely to keep an eye on the project until the output production stage to prevent downtime and cost overruns. 

4. Service Agreement Program

Surviving the rapidly evolving steel market is not an easy task. We meet the demands of the evolving market and rapidly proceed to optimise and improve the efficiency and quality of the plant. It includes adopting the best practices and maintaining equipment and machinery pristine and well maintained. Our company provides a complete service program to ensure that your products reach peak performance levels. The entire process involves evaluating equipment and improving them whenever deemed necessary. 

Why Work With The Steefo Group?

Today, The Steefo Group has reached this level of success due to its relentless drive toward excellence and an uncompromising attitude towards quality. We are constantly evolving and trying to improve our current products and solutions, and therefore, we have transformed into the leading innovation in the world of rolling mills. 

When you work with us, you get high-quality products and receive constant support from our team of professionals. Join the world of success. To learn more, call us at +91 98240 76873 or drop us a mail at marketing@thesteefogroup.com. 

 

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Why is TMT bar the Future of the Steel Industry?

 

The Indian construction industry has gone through a transformative phase since the late 1990s, both in technology and research. The proof of this rapid developmental stride is in the steel industry’s products- most of today’s products did not exist a decade ago. The industry has also made its presence in India’s numerous developmental plans in rural, urban and metropolitan areas. With the introduction of robust technological advancements, the popularity of steel products has also increased in the nation. 

But to be the future of any industry, products must meet the growing consumer demands and address the environmental factors. Historically, the steel industry has always been associated with ecological deterioration and destruction. To improve upon that aspect, the steel and construction industry worldwide has advanced into more environmentally conscious modes of production. The goal is to become more sustainable and reduce the industry’s carbon footprint. 

Here is where products such as the TMT bars come into action. TMT bars have proven to be the solution as the bars have adapted to future demands. Let us find out how they have proven to be a massive asset to the construction industry. 

What are TMT Bars?

Before we delve into the benefits, let’s find out all about TMT bars? ‘Thermo Mechanical Treatment’ bars, better known as TMT bars, are among the most necessary construction materials worldwide. They are high-strength reinforcement bars manufactured using a distinctive technique that endows them with a rigid outer surface and a soft internal core, making them strong yet flexible.

TMT bars are steel bars of a new era, suited for concrete reinforcement. These bars are employed widely in modern-day construction work, emphasising quality, safety, and longevity. 

Before TMT Bars

Before TMT bars came into the industry, Cold Twisted Deformed Bars, also known as CTD bars and M.S or Mild Steel Bars, were used for Reinforced Cement Concrete work. These bars failed to deliver on ductility and corrosion resistance compromising structural integrity in the long run. Hence, TMT bars came into existence to combat the downsides of previous construction materials and have now evolved into the most commonly used material for long-lasting structure construction. 

Why is TMT Bar The Future of the Industry?

When we observe the construction industry’s economy, we can witness the advent of the TMT (Thermo mechanically treated) steel bars. These bars are paving a new epoch of advanced growth and demand graph in the steel market.

Here is the reason why we are seeing such growth: 

1. Recyclability and Waste Management

The steel industry is circular, meaning that the generated waste can be used as an input in further production without losing its core properties. Therefore a waste generated can easily be melted and reconstructed, raising the rates of recovery in comparison to other products. It is also relatively easy to recover steel from other waste materials. At present, recycled steel represents as much as thirty percent of the whole new production process of steel making.

2. Longevity 

A key reason why TMT bars are becoming the face of the future of construction is their longevity. TMT bars production takes place, keeping in mind durability. Before TMT bars, iron rods were used in construction, making them prone to corrosion. For example, during the CTD bar manufacturing process, the method of twisting the rods negatively affects the ductility of the bar. It also breaks the protective blue oxide, making the CTD bars susceptible to corrosion.

On the other hand, TMT bars obtain anti-rust properties during the manufacturing process. Due to the intense cooling, coarse carbide, which is the foremost cause of the corrosion, does not get a chance to build up, creating the most durable bars. 

3. Strength 

Compared to ordinary reinforcement bars, the strength of TMT bars sets them apart and makes them the most suitable choice for any construction. The reason behind their strength and ductility is the extreme cooling it receives. The manufacturing process passes through a water cooling system which causes the outer surface to toughen. The ribbed texture of the TMT bar also allows better adhesion with the concrete, offering it more strength, while the flexibility makes it easier to work with. 

4. Disaster Resistant 

All scenarios are considered during construction, even the possibility of man-made or natural disasters. TMT bars are known to be earthquake and fire-resistant, making them a safer choice than other bars. 

The advantage of using TMT bars is their high thermal stability. Because of this property, they can tolerate severe temperatures varying from 400 to 600 degrees Celsius and maintain more than 80% of their ambient temperature yield strength at 300°.

TMT bars are a staple in earthquake-prone zones due to their ability to withstand high levels of stress and pressure because of their fatigue-resistant properties. The soft inner core and the rigid exterior make the bars very ductile, which permits them to absorb shock causing minimal damage to the structure.

5. Weldability 

Architects and engineers are looking to create more unorthodox and unique designs in this modern era without compromising basic structural integrity. TMT bars have high weldability because of the low carbon content. Also, since there is no pre or post-welding treatment, the process is more efficient for the workers.

The Future of TMT Bars

The growth potential of TMT bars is very promising, mainly because of the speed and scale of the infrastructure and the construction activities. Since India is still a budding market, construction-related works have a tremendous scope, which can pump the demand potential in the steel and TMT industry markets. 

Reach out for High-Quality and High-Performance Products

The Steefo Group has been the most trusted name in precision designing, manufacturing, and providing top-notch products and solutions in the field of steel rolling for four decades. They are also pioneers in providing consultancy and manufacturing of rolling mill plants. 

For queries related to TMT bar rolling mills, you can reach out to us by calling us at +919824076873 or write to us at marketing@thesteefogroup.com. You can also check with our consultants to understand TMT rolling mill project costs! We would be happy to help!

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Energy Saving Technology of Rolling Mill System

 

The steel industry often earns itself a reputation for being energy-intensive. But with recent developments, there has been an opportunity to transform and walk toward the path of energy efficiency. 

In rolling mills, during the production process, intermediate steel products obtain their shape and dimension because of an array of shaping and finishing techniques. To get their shape, slabs are heated to an extreme temperature in the reheating furnace and are then rolled into shape with hot or cold rolling or in finishing mills. Some products specifically require hot rolling, such as reinforcement bars, steel plates, etc. Some products like steel for cars and white goods require both hot and cold rolling. 

But the energy needs and costs for both hot and cold rolling can be significantly high. Due to the cold rolling process, the mechanical forces create much more force and increase the energy needed. In the hot rolling process, the execution is faster as it consumes less force, but substantial energy costs are incurred to heat the metal to near eutectic temperatures. Data accumulated from large integrated plants show that the hot strip rolling process is the third-largest energy user apart from iron and steel making. 

Reheating Furnaces

Reheating furnaces is critical in determining end-product cost and quality in any hot rolling operation. The energy use in a reheating furnace is determined by several production factors such as stock, steel type, etc., and operational factors such as scheduling and design features. 

Globally, the total primary energy requirement for hot rolling was reported at 2 – 2.4 GJ/t, and global average energy needs in cold rolling are between 1 – 1.4 GJ/t. (IEA 2007). The way to harvest energy savings could be via upgrading existing furnaces.

Rolling Mills Technology And Measures To Be Energy Efficient  

1. Process Control in Hot Strip Mill

To improve indirect energy savings through reduced oxygen rejects, we require improved hot strip mill process control. The main objective is to control and monitor oxygen levels to optimise the combustion rate in the furnace. It also enhances productivity and reduces downtime. We can see results from a system installed at a mill in Belgium, which reduced rejects from 1.5% to 0.2%and decreased downtime from more than 50% of the time to 6%. It also leads to a reduction in CO2 emissions by 15.1kg of CO2/t-rolled steel.

2. Oxygen Level Control and VSDs on Combustion Fans

To optimise combustion in the furnace, controlling oxygen levels and using Variable Speed Drives (VSDs) on combustion air fans on the reheating furnace helps significantly. There is a substantial drop in combustion efficiency with excessive air as it leads to unnecessary waste gases. The fuel to air ratio, therefore, should be monitored regularly. The usage of VSDs on combustion air fans also helps keep the oxygen levels on the reheating furnace under check. 

This process has the potential to reduce emissions by 16.6kg CO2/t-rolled steel. It also calculates energy savings to be around 10% or 0.33 GJ/t-rolled steel by a conservative estimate.

3. Pressure Control for Furnace

There are multiple apertures that heating furnaces have, such as extraction ports, raw material charging ports, cracks in the furnace ceiling, and sidewalls. There can be unnecessary heat losses if the pressure in the furnace is too high, causing the heat to be forced out of the furnace.

Due to this, if the internal pressure drops, cold air will be sucked into the furnace, spiking up the fuel consumption. The furnace pressure control technology’s objective is to maintain a constant optimum pressure level to minimise energy consumption.  It is primarily applicable in cases of industrial furnaces, including rolling mill reheating furnaces. 

4. Regenerative Burners for Reheating Furnace

A regenerative burner is a heat recovery system that recovers the furnace exhaust gas’s waste heat to heat the furnace’s combustion air. Heat reservoirs and dual heat-recovering generators of the regenerative burner are utilised. One side of a burner combusts fuel during combustion while the other accumulates the exhaust heat into the heat-recovering generator. 

The burners then switch so that the one collecting the heat combusts the fuel while the other gathers exhaust heat. The usage of regenerative burners for reheating furnaces can deliver significant energy savings. According to NEDO, using regenerative burners on a 110 t/h capacity billet reheating furnace (operating at 1050 oC) can reduce the energy consumption by 0.18 to 0.21 GJ/t-steel in comparison to a conventional furnace.  Annual energy savings are reported to be 9.3 to 11.6 GWh. There is a scope of up to 50% NOx reduction in high-temperature combustion.  CO2 emissions will also be reduced according to the reduced fuel consumption. 

5. Walking Beam Furnace

If you are looking for state-of-the-art efficient reheating furnaces, you will have to look towards a walking beam furnace. In a walking beam furnace, the stock is located on the stationary ridges. The revolving beams walk the product through the furnace till it reaches the exit, where the beam returns to the entrance.

Compared to the three-pusher-styled furnace, installing a walking beam furnace and an efficient control system reduced energy and fuel consumption by 25% and 37.5%. It also provides lower operational costs compared to alternative transmission systems.

Bottom Line

Energy efficiency is a goal that many industries, including the steel industry. Investing into methods reduces exorbitant energy consumption and saves you from facing cost overruns due to lack of optimization. This step toward energy efficiency is also a step toward a better and greener future as many methods cut down on CO2 emissions and improve productivity.