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5 Best Reasons Why TMT Bar is the Future of the Steel and Construction Industry

The Indian construction industry has gone through a transformative phase since the late 1990s, both in technology and research. The proof of this rapid developmental stride is in the steel industry’s products- most of today’s products did not exist a decade ago. The industry has also made its presence in India’s numerous developmental plans in rural, urban and metropolitan areas. With the introduction of robust technological advancements, the popularity of steel products has also increased in the nation. 

But to be the future of any industry, products must meet the growing consumer demands and address the environmental factors. Historically, the steel industry has always been associated with ecological deterioration and destruction. To improve upon that aspect, the steel and construction industry worldwide has advanced into more environmentally conscious modes of production. The goal is to become more sustainable and reduce the industry’s carbon footprint. 

Here is where products such as the TMT bars come into action. TMT bars have proven to be the solution as the bars have adapted to future demands. Let us find out how they have proven to be a massive asset to the construction industry. 

What Are TMT Bars?

Before we delve into the benefits, let’s find out all about TMT bars? ‘Thermo Mechanical Treatment’ bars, better known as TMT bars, are among the most necessary construction materials worldwide. They are high-strength reinforcement bars manufactured using a distinctive technique that endows them with a rigid outer surface and a soft internal core, making them strong yet flexible.

TMT bars are steel bars of a new era, suited for concrete reinforcement. These bars are employed widely in modern-day construction work, emphasising quality, safety, and longevity. 

Before TMT Bars

Before TMT bars came into the industry, Cold Twisted Deformed Bars, also known as CTD bars and M.S or Mild Steel Bars, were used for Reinforced Cement Concrete work. These bars failed to deliver on ductility and corrosion resistance compromising structural integrity in the long run. Hence, TMT bars came into existence to combat the downsides of previous construction materials and have now evolved into the most commonly used material for long-lasting structure construction. 

Why is TMT Bar the Future of the Industry?

When we observe the construction industry’s economy, we can witness the advent of the TMT (Thermo mechanically treated) steel bars. These bars are paving a new epoch of advanced growth and demand graph in the steel market.

Here is the reason why we are seeing such growth: 

1. Recyclability and Waste Management

The steel industry is circular, meaning that the generated waste can be used as an input in further production without losing its core properties. Therefore a waste generated can easily be melted and reconstructed, raising the rates of recovery in comparison to other products. It is also relatively easy to recover steel from other waste materials. At present, recycled steel represents as much as thirty percent of the whole new production process of steel making.

2. Longevity

A key reason why TMT bars are becoming the face of the future of construction is their longevity. TMT bars production takes place, keeping in mind durability. Before TMT bars, iron rods were used in construction, making them prone to corrosion. For example, during the CTD bar manufacturing process, the method of twisting the rods negatively affects the ductility of the bar. It also breaks the protective blue oxide, making the CTD bars susceptible to corrosion.

On the other hand, TMT bars obtain anti-rust properties during the manufacturing process. Due to the intense cooling, coarse carbide, which is the foremost cause of the corrosion, does not get a chance to build up, creating the most durable bars. 

3. Strength

Compared to ordinary reinforcement bars, the strength of TMT bars sets them apart and makes them the most suitable choice for any construction. The reason behind their strength and ductility is the extreme cooling it receives. The manufacturing process passes through a water cooling system which causes the outer surface to toughen. The ribbed texture of the TMT bar also allows better adhesion with the concrete, offering it more strength, while the flexibility makes it easier to work with. 

4. Disaster Resistant

All scenarios are considered during construction, even the possibility of man-made or natural disasters. TMT bars are known to be earthquake and fire-resistant, making them a safer choice than other bars. 

The advantage of using TMT bars is their high thermal stability. Because of this property, they can tolerate severe temperatures varying from 400 to 600 degrees Celsius and maintain more than 80% of their ambient temperature yield strength at 300°.

TMT bars are a staple in earthquake-prone zones due to their ability to withstand high levels of stress and pressure because of their fatigue-resistant properties. The soft inner core and the rigid exterior make the bars very ductile, which permits them to absorb shock causing minimal damage to the structure.

5. Weldability

Architects and engineers are looking to create more unorthodox and unique designs in this modern era without compromising basic structural integrity. TMT bars have high weldability because of the low carbon content. Also, since there is no pre or post-welding treatment, the process is more efficient for the workers.

The Future of TMT Bars

The growth potential of TMT bars is very promising, mainly because of the speed and scale of the infrastructure and the construction activities. Since India is still a budding market, construction-related works have a tremendous scope, which can pump the demand potential in the steel and TMT industry markets. 

Reach Out for High-Quality and High-Performance Products

The Steefo Group has been the most trusted name in precision designing, manufacturing, and providing top-notch products and solutions in the field of steel rolling for four decades. They are also pioneers in providing consultancy and manufacturing of rolling mill plants. 

For queries related to TMT bar rolling mills, you can reach out to us by calling us at +919824076873 or write to us at marketing@thesteefogroup.com. You can also check with our consultants to understand TMT rolling mill project costs! We would be happy to help!

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5 Benefits of Rolling Mills for Small Manufacturers

 

Rolling mills come with various constructions and are an integral part of any small industry in India. No matter the size of the rolling mill machinery, their performance remains the same in handling heavy metals. You might wonder what a rolling mill is and how it is profitable for small manufacturers? Read on to learn more so that you can make an informed decision.

What Are Rolling Mills?

Rolling mills are a type of metal forming machinery. They help process various metals through one or more rolls to reduce or create uniform thickness or imprint a design.

All rolling mills have at least one pair of heavy rollers. Depending upon your use and requirement, you can opt for mills with more than one pair of rollers that are also heavier to mould high-density metals. The range of sizes the rolling mills offer makes them profitable for small manufacturers.

How Does a Rolling Mill Work for Manufacturing Units?

Rolling mills can help alter the physical properties of a metal sheet. The purpose of a rolling mill is to provide a uniform thickness and consistency. These rollers are constructed with a strength that can easily squeeze and compress hardened pieces of metal as they are passed through a pair of adjoining rollers. 

No matter the initial shape of the metal, once they are squeezed out of the rollers, they acquire a uniform flattened shape ready to be used in various spheres of small-scale and large-scale manufacturing facilities.

Advantages of Installing Rolling Mill Machinery 

Rolling mills come with many advantages for both large-scale and small-scale manufacturers, catering separately to varied needs.

1. Ideal for Processing Metal

For ages, rolling mills have served as the perfect machinery for processing metals of varying densities. Not only do they save time in beating and flattening the metals into sheets, but they are convenient to small-scale manufacturers who place the utmost importance on efficiency and perfection in their work.

2. Good Consistency

Small manufacturers need the highest accuracy in their products because they produce metal sheets of comparatively smaller sizes and less in numbers than large-scale manufacturers. It is only through rolling mills that such constant uniformity is maintained throughout the long material length.

3. Easy to Use

Being able to use good quality rolling mills is no rocket science if you learn the basics of the machine. You can also get a test run to learn how to operate the mills efficiently.

4. High Productivity Rate 

For a manufacturing unit, large-scale or smaller production facility, a high productivity rate in minimal time is the goal of all. With a one-time investment in rolling mills, you can boost the production rate. These machines can help you save time, ensure accuracy and time efficiency, and are a wise investment overall.

5. Lower Operating Cost

Rolling Mills primarily come in two categories: Hand-powered and Electric rolling mills. Hand-powered rolling mills are cost-effective for a firm and preferable for small-scale manufacturers. Electric rolling mills are known to save power, ultimately reducing costs in the long run.

Choose Us for Reliable Rolling Mills for Your Needs 

Reliable rolling mill plants hire well-trained engineers who cater to all the requirements of a high-functioning rolling mill mentioned above. The various parts of a rolling mill are put through a series of tests by professionals before they are assembled and sent to factories.

Steefo Industries is now a part of the Steefo Group. We only sell tried and tested products to ensure a promising result to our buyers. As a leader in the rolling mill industry, we believe in providing the highest quality and manufacturing standards while verily complying with ISO 9001:2015 certification. We have strived hard to create a name in the industry as the leading and most preferred Rolling Mill Manufacturers since 1976.

Our services include project design and engineering, spares and consumables, technical support and repairs, service agreement program, and revamping & productivity enhancement.

You can reach out to us at marketing@thesteefogroup.com or call and schedule an appointment at +919824076873. It would be our pleasure to be of service to you!

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Buying a Steel Rolling Mill Machine

 

Although the steel industries of India have witnessed their share of ups and downs in the last few decades, lately they have picked up their pace and are flourishing greatly. Certain factors play a crucial role in your purchase of a steel rolling mill machine. If you happen to be a part of this industry and are looking for a steel rolling mill, here are a few unsaid rules of buying one that you ought to know before you invest in any company across India.

5 Things to Think About When Buying a Rolling Mill Machinery

1. Production Facilities in the Manufacturing Unit

Production facilities play a crucial role in the quality of the products manufactured, especially in producing high-quality rolling mill equipment. It is a known fact that steel is a dense metal, which is why it might be difficult to assess the true capability of various machines shown. You can check the quality of rolling mill machinery using its source. In addition to this, the kind of material used in the machinery, the quality, durability, and resistance, all come into play. Doing so will help you understand whether the company can justifiably deliver trustworthy machinery that meets your needs.

2. The Range of the Products Offered

A steel manufacturer typically provides several products to cater to the varied needs of customers across industries. Ask about the types of rolling mills the manufacturer offers, before deciding to buy from them. This will help you understand how diverse they are and ensure you get a superior quality product. A reliable rolling mill manufacturing company caters to all the requirements by promising to offer high-quality products for various industries.

3. Check the Quality

When buying steel rolling mills, ensure the manufacturer offers value for money. Ask about the production methods and quality checks, how their quality control department operates, and they manage the overall operation. This way, you can rest assured about working with a reliable rolling mill manufacturer and receiving high-grade products that suit your specifications.

4. Scope of Development

Several rolling mill manufacturers in India have invested dedicatedly in the research and development of the mills. When buying any machinery for your industry, always make sure it fulfils the latest updates in the market and is designed in a manner that leaves space for evolution in the future. It helps to remember that any technological advancements can help improve your performance.

5. Shipping Procedure of the Company

Last but not the least, it is the smooth and hassle-free delivery that all customers look forward to. Ensure the manufacturer you want to purchase offers flawless machine installation services, and has expertise in concept-to-commissioning. This way, you will get your delivery on time without any issues.

Get High-Quality Steel Rolling Mills with Installation

Steefo Industries is now a part of the Steefo Group. With over 45 of experience in the industry, we are one of the leading rolling mill manufacturers in India. We never negotiate with the quality we deliver and strive for excellence in all our activities. We hold ISO 9001:2015 certification, reflecting the high manufacturing standards we comply with. Our products and services extend to various industrial applications such as reheating furnaces, quenching systems, loopers, DC motors, mill stands, shears, pinch rollers, and more.

You can reach out to us at marketing@thesteefogroup.com or call and schedule a meeting at +919824076873 for more details about our steel rolling mills. It would be our pleasure to serve you!