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Why Should You Pick Turnkey Projects From The Steefo Group?

 

Purchasing a turnkey rolling mill project is always beneficial and effective.  Are you wondering why turnkey solutions are so important? With turnkey solutions, the client saves substantial time and monetary resources, which would otherwise have been used on erecting rolling mills. If you are considering buying steel rolling mills or related products, it is worth looking for the turnkey solutions that the Steefo Group offers.

The Steefo Group is infamous for establishing its presence in the steel rolling industry as one of the most reliable partners in the world of steel rolling and forming. Our projects are executed in unimaginable time frames, including turnkey solutions. Our quality is undisputed, with cutting-edge technology and machinery, professional engineers, and the best manufacturing facilities in India.

Steefo delivers unparalleled technological responsibility helping clients during the entire project term. We create numerous turnkey solutions, which include providing the steel plant equipment and conducting the project. It also includes the erection and commissioning projects to acquire necessary and optimum production capacity.

Greenfield / Brownfield integrated

The Steefo Group provides completely integrated steel rolling plant machinery and equipment. It contains Turnkey solutions and supplies, auxiliary plants, and procedure control automation. There is also a full-service range involving exceptional methodology and emphasis on optimum responsibility for the advancement of our clients.

TMT Bar Rolling Mill

For The Steefo Group, TMT bar rolling mills have become part of our DNA. We have always been the one-stop shop in the steel melting and rolling industry for all your needs. Our advanced and modern design can handle turnkey solutions right from the inception or concept to the completion or commissioning of the project. These projects can be customised according to the client’s requirements, ranging from a production capacity of 10 TPH TO 100 TPH.

The Steefo Group has always uncovered ingenious, integrated automation solutions devised to increase productivity and reduce the workforce, guaranteeing a quicker return on investment.

Structural Rolling Mill

The rolling and roll formation occurs through a rolling mill to curve or distort the workpiece to the preferred shape while retaining a consistent cross-section.

The Steefo Group is amongst the expert front runners who have completed and supplied end-to-end turnkey solutions and services for structural rolling mills. Our structural rolling mill unfailingly provides improved performance and minimal downtimes.

Wire Rod Mill

The Steefo Group has been a reliable name in innovative design, expert engineering, consultancy, and development of Wire rod mills. We have developed, planned, supplied, and commissioned several wire rod mills varying from medium to large capacities for approximately four decades.

The increasing demands on the production quality of the wire rods and the flexibility and cost-effectiveness of the wire rod mills have facilitated the evolution of contemporary and creative technologies and processes. Our modern wire rod mills are high-speed mills capable of rolling smaller sizes. They also have increased production rates while maintaining investments and operating costs at reasonable levels.

Customised Solutions

The evolution and execution of turnkey plants are conducted precisely in line with your necessities at your desired quality.

Our latest creative processes satisfy the necessities of today’s demanding steel industry in terms of increased product quality and output capability, more profitable material yield, and plant efficiency, resulting in significant savings.

Why Choose The Steefo Group?

You get guaranteed quality when you choose turnkey solutions from The Steefo group. You also get your hands on the most innovative and futuristic products that will help you transform the face of your business. The Steefo Group specializes in everything,  from turnkey projects to single modular projects, depending on the needs of your business. From TMT bar rolling and wire rod mills to products such as mill stands, rolling mill gearboxes, and reheating furnaces

Our projects and products also undergo rigorous testing and quality checks to supply the best-in-class products. Our focus on technology and innovation also provides you with the most up-to-date products for your rolling mill. 

To learn more about the Steefo Group and their products and how they can improve your productivity and profits, contact +91 98240 76873 or drop a mail at marketing@thesteefogroup.com

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Blogs

Why are Mill Stand A Necessary To Your Rolling Mill?

 

Mill stands are one of the most crucial pieces of equipment in the entire rolling mill process. A mill stand is usually fit with numerous rolls via which the workpiece bar goes through, achieving its necessary cross-section. Several mill stand designs serve different purposes in the rolling process.

Housing-less Mill Stand 

A Housing-less mill stand is specifically designed to create superior quality TMT bars, wire rods, channels, bars, universal beams, angles and more. The housing-less mill stand can do this effortlessly due to its rigidity and roll change abilities. These mill stands are usually also equipped with complete automation, especially during the connection and disconnection of fluid utilities and spindles. This automation assists the mill stand in becoming more efficient and quick in comparison to others. Housing-less mill stands also have a reduced stress path, screw-down automation, axial roll adjustment abilities along with complete automation, self-balancing spindle and reduced backlash. Roll change is easier in the same.

2-HI Conventional Mill Stand 

A 2-HI conventional mill stand has two work rolls that are pressed together with enormous force. The 2-HI mill stand contains non-reversing rolls that rotate in the same direction, which means that the workpiece bar cannot be fed from the other direction. A 2-HI stand either has to be a vertical or a horizontal stand.

3-HI Conventional Mill Stand 

A 3-HI mill stand is essentially needed in hot rolling reversing mills without switching the order of rotation of the rolls. In this type of mill stand, there are three working rolls. The top and bottom roll rotate in the same direction; meanwhile, the centre roll turns in the opposite direction. This is important as the workpiece bar keeps passing back and forth alternately through the rolls without reversing the direction in which the roll turns.

Pre-Stressed Mill Stand

Pre-stressed mill stands are different from conventional mill stands. In this case, the mill is already pre-stressed with the help of hydraulic four nuts. This allows them to be prepared with the highest force needed for rolls operating during the rolling period. The process allows any deflection of the mill stand to be avoided, especially under the rolling load. 

Universal Mill Stand 

A universal mill stand is a rolling stand that rolls in four ways. It is used in the rolling section where the section is shaped from all four sides. There are two vertically and horizontally mounted rolls in a universal mill stand. The vertical rolls are inactive and are positioned amid the bearing chocks of the horizontal rolls in the vertical plane. The vertical rolls are essentially present to manage the width of the bar during the rolling process. 

Convertible Stands

Convertible mill stands allow conversion in the positioning. The stand allows either vertical or horizontal positioning during the intermediate finishing, depending on the production requirements. Convertible mill stands are convenient due to their speed during changing positions. It takes less than two minutes to do so. The stand rigidity is also an added advantage. The quick stand change system also does require any crane support and is equipped with reduced fountain depth. 

Cantilever Stand

A cantilever stand is quite similar to a block mill, has both horizontal and vertical configurations, and can be configured to meet the client’s design requirements. The sleeve bearing on which the rolls are mounted can achieve high speeds and produce wire rods ranging from 5.5mm to 8mm.  The rolls are essentially small discs placed on the cantilever shafts and are available for one or two passes. The material o the roll is often hard and is created out of tungsten carbide.

Vertical Mill Stand 

This up-drive type comprises a roll stand, mill spindles, a vertical gear reducer, a pinion stand, and a motor. To protect them from the roll cooling water and mill scale, the gear reducer and motor are installed on a concrete frame. There is also a lifting device under the roll stand that is installed to manage the position of the caliber to pass the level. The roll stand can be moved to the work side during stand changing.

Horizontal Mill Stand

The horizontal mill stand comprises of a roll stand, mill spindles, a pinion stand, a gear reducer and a motor. In the case of a regular pass line, the roll stand slides on the exterior of the sole plate. In a low-speed rolling mill with less than 10 m/sec, the pinion stand and gear reducer are from a single unit. A cross pin joint is used for the mill spindle and is supported by the spindle carrier during rolling.

Bottom line

In a rolling mill, rolling mill stands are used for several purposes, including generating billets, slabs, blooms, bars, plates and other sheet products. Rolling mill stands were initially used for steel casting, but today they are usually created from cast slabs or rolled plates.  

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Blogs

How Are The Products of The Steefo Group Changing The Rolling Mill Industry

 

To manage the fast-paced nature of steel rolling mills, you need superior quality products that can support your production line. If you are looking for such premium quality, the only name that one should rely on is The Steefo Group. Our futuristic and innovative modular products can transform and aid all your growing business needs. This will allow you to obtain more clients due to your new and improved business performance. Steefo Industries also provides high-quality products that pass through several quality assurance checkpoints to ensure seamless performance. Our products and manufacturing process goes through constant up-gradation and improvement to guarantee that our clients only receive the best of the best.

Now, let us give you a glimpse at our vast product line.

Reheating Furnaces

Reheating Furnaces are essential for hot rolling mills. They help in converting the Billets into rolling temperatures and making them suitable for deformation and further use. The Steefo Group’s reheating furnaces stand apart from the rest because it ensures several benefits that are necessary for improved performance, such as

  • Consistent Thermal Level and Thermal Homogeneity
  • Mark Elimination
  • Combustion Automation
  • High-Quality Refractory Material Installation

Rolling Mill Gearbox

As the number one rolling mill manufacturers in India, we also create rolling mill gearboxes. A gearbox is a housing that contains numerous open gear sets. The housing comprises shafts and bearings and contains lubricants, and protects the component from other conditions. The job of the gearbox is to increase or decrease the speed and torque of the drive unit depending on the requirement. Our gearboxes are available in several load capacities and have multiple speed ratios. The Steefo Group ensures that our rolling mill gearboxes have the best-

  • Dimensional Accuracy
  • Reliability
  • Optimum Performance

Mill Stands

Mill Stands are an essential part of rolling mills. They can do quick roll change and complete automation to create numerous products, namely, wire rods, universals, channels, beams and more. The Mill Stand produced by the Steefo Group has several purposes, such as the hot rolling of wire rods, TMT bars, strip mill and much more. To work with the demand of our clients, we ensure that our mill stands can be upgraded and customized. Fibre Bearing and Anti Friction Roller bearing upgrades in our conventional stands are some.

Shears

The Steefo Group has the expertise in creating some of the best shears among all rolling mill manufacturers. The Shearing machine is an integral part of the entire hot rolling process. These are installed to cut the tail end and the length. This step is taken to fit the cooling bed and the commercial length of the TMT bars. Our shears have the Steefo guarantee of being of superior build and performance-driven.

Pinch Rollers

A Pinch Roller created by the Steefo Group is essential when working with hot rolling and strip steel mills. Pinch Rollers operate horizontal cantilever structures that require an air cylinder and double roll device, which allows the up and down synchronous roll clamp. A pinch roller aids in removing coil rejection because of poor surface quality. In general, pinch rollers are designed to provide superior performance and can meet the expectation and needs of the hot steel strip coiling application.

Loopers

If searching for the best loopers, you should rely on the ones produced by the best rolling mill manufacturers in India. Our Loopers are required at the finishing mill area for a tension-free rolling process and to ensure accurate section tolerance is achieved. To improve production capacity by reducing miss rolls, installing loopers is critical. Looper also can be installed in the inter-stand position to decrease the tension variation by a simple angle adjustment, improving bar threading and product quality.

Quenching System

The Quenching System supplied by the Steefo Group is trusted by rolling mills in India and worldwide. A quenching system, also known as the TMT box, is installed after the final finishing stands on the mill train to provide the rebars with the thermal treatment necessary to create the product. The Quenching system provided by us also cleanses the surface via scrubbing. These are some of the characteristics our superior quality quenching system offers:

  • Consistent ring formation
  • Uniform tensile strength along the length of the bar
  • Motorized valves
  • Corrosion-free
  • Time-efficient
  • High-quality design
  • Powerful construction
  • Closed frame to adapt the forces in the sizing press
  • It can be operated under extreme conditions

Automatic Cooling Beds

Our Automatic Cooling Beds are necessary to cool down TMT bars by using uniform air cooling and are also used to transport it in a phased manner to the discharged side. These beds also provide alignment when they are transferred onto the roller table to the finishing section.

Packing Beds – Tying & Bundling

The Steefo Group creates superior quality and advanced packing beds for steel rolling manufacturing. Packing beds are necessary for tying and bundling rebars. These packing beds are critical, enhance productivity, and improve plant function.

Roller Table – Conveyor

We manufacture some of the most efficient range of Roller conveyors or roller tables necessary for rolling mills. These roller tables transfer a billet to the charge furnace, then transfer it from the furnace to the roughing mill and cooling bed. It is then used to shift the product to the shearing machine, which is cut depending on the desired length.

Why Choose Products From The Best Rolling Mill Manufacturers

When you select products from The Steefo group, you are getting guaranteed quality. You also get your hands on the most innovative and futuristic products that will help you transform the face of your business.

Our projects and products also undergo rigorous testing and quality checks to supply the best-in-class products. Our priority on technology and innovation also provides you with the most up-to-date products for your rolling mill.

To learn more about the Steefo Group and their products and how they can improve your productivity and profits, contact +91 98240 76873 or drop a mail at marketing@thesteefogroup.com.